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🧱 Steelwork Guide

S275 vs S355: structural steel grades explained

The grade on a drawing tells the fabricator how strong and how tough the steel must be. Getting it wrong is one of the few mistakes that can make a structure unsafe.

What the code means

In a grade such as S355J2, the "S" means structural steel, "355" is the minimum yield strength in N/mm² (for thicknesses up to 16 mm), and "J2" is the impact toughness grade.

S275 and S355

  • S275 has a minimum yield strength of 275 N/mm². It was the traditional grade for many beams
  • S355 has a minimum yield strength of 355 N/mm², about 30% higher. It is now the most common grade for UK sections

The strength falls slightly for thicker material, so very heavy sections and thick plates have lower guaranteed values.

Toughness: JR, J0, J2 and K2

Toughness is the steel's resistance to brittle fracture, measured with an impact test:

  • JR - 27 joules at room temperature (20°C)
  • J0 - 27 joules at 0°C
  • J2 - 27 joules at -20°C
  • K2 - 40 joules at -20°C

The engineer chooses the toughness from the thickness, the stresses and the lowest temperature the steel will see. External and thick members often need J2 or better.

Hollow sections and other grades

Hot-finished hollow sections are usually S355J2H to BS EN 10210; cold-formed ones are to BS EN 10219. Weathering steel (for example S355J2W) forms a protective rust layer and is used unpainted in some bridges and facades.

Can grades be swapped?

Only with the engineer's written approval. Using a higher grade rarely causes problems structurally, but a lower grade can be unsafe, and a change of toughness or standard can matter for welding and fatigue.

Traceability

Every structural piece we make can be traced to a mill certificate (inspection certificate 3.1 to BS EN 10204) showing the grade, chemistry and test results, as required by our BS EN 1090 Factory Production Control.

Questions

Frequently asked questions

Yes. S355 has a minimum yield strength of 355 N/mm², about 30% higher than the 275 N/mm² of S275.

Usually only a little, and S355 is now the standard stocked grade for most UK sections.

It is the toughness grade: the steel must absorb at least 27 joules in an impact test at -20°C.

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